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Escape06-PHEV-25-pnr, PRELIMINARY
This product converts a Ford Escape HEV (Hybrid Electric Vehicle), '06 through '07, to PHEV (Plug-in HEV).
This conversion allows you to charge your Escape from a wall outlet.
The conversion is geared for the early adopter and is performed by Hybrids Plus in Boulder, CO.
 
 
Specifications
Pure EV range
(< 34 mph)
~25 miles
PHEV range
(conservative driving, after full charge)
~50 miles
PHEV fuel efficiency
(conservative, full charge)
~50 mpg
Electrical energy stored in battery 12 KWh
roughly equivalent to 3/4 gallon of gasoline
Additional mass TBD kg
Charge time ~12 hours
Placement
  • On cargo area floor (original battery location) and extending further upward
  • Charge plug in rear hatch
Specifications subject to change without notice
 
 
Technology
  • Original traction pack and Battery ECU (Electronic Control Unit) removed
  • New traction pack:
  • Electronics:
    • Charger:
      • 1.35 KW, 115 Vac @ 15 A
      • Non-isolated from AC-line (traction pack is isolated from rest of vehicle during charging)
      • Power Factor Controlled Step-up
      • Proprietary custom design
    • BMS (Battery Management System)
      • One module per set of parallel cells, with charge current bypass shunt
      • A BMS controller, powered by vehicle aux 12 V, isolated from traction pack
      • Proprietary custom design
    • Controller
      • Interfaces to BMS, charger, vehicle
      • CAN interface to the vehicle
      • Powered by vehicle aux 12 V
      • Proprietary custom design
    • RS232 terminal interface
      • For optional RS232 terminal, or computer running a terminal application
      • Reports details of battery conditions and system status
      • Enables adjustment of settings
 
Battery block diagram  
 
Block diagrams of original Escape battery (left) and of converted system (right)  
 
Escape AC plug  
 
Escape AC plug in hatch
 
 
 
 
 
 
 
 
 
© 2007 Hybrids Plus™, inc. All rights reserved. Handcrafted on 1/3/2007 by Davide