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Prius04-PHEV-15-pnr
This product converts a Toyota Prius HEV (Hybrid Electric Vehicle), '04 through '06, to PHEV (Plug-in HEV).
This conversion allows you to charge your Prius from a wall outlet.
The conversion is geared for the early adopter and is performed by Hybrids Plus in Boulder, CO.
 
 
Specifications
Pure EV range
(< 34 mph)
~15 miles
PHEV range
(conservative driving, after full charge)
~25 miles
PHEV fuel efficiency
(conservative, full charge)
~100 mpg
Electrical energy stored in battery 4.5 KWh
roughly equivalent to 1/4 gallon of gasoline
Additional mass 21 kg
Charge time ~6 hours
Placement
  • Drop-in replacement of original battery
  • Spare tire remains in same location
  • Black tray is unaffected
  • Charge plug in rear hatch
Conversion time ~4 hours
Upgrade May be upgraded to Prius-PHEV-30
Specifications subject to change without notice
 
 
Technology
  • Original traction pack and Battery ECU (Electronic Control Unit) removed
  • New traction pack:
  • Electronics:
    • Charger:
      • 1.35 KW, 115 Vac @ 15 A
      • Non-isolated from AC-line (traction pack is isolated from rest of vehicle during charging)
      • Power Factor Controlled Step-up
      • Proprietary custom design
    • BMS (Battery Management System)
      • One module per set of parallel cells, with charge current bypass shunt
      • A BMS controller, powered by vehicle aux 12 V, isolated from traction pack
      • Proprietary custom design
    • Controller
      • Interfaces to BMS, charger, vehicle
      • CAN interface to the vehicle
      • Powered by vehicle aux 12 V
      • Proprietary custom design
    • RS232 terminal interface
      • For optional RS232 terminal, or computer running a terminal application
      • Reports details of battery conditions and system status
      • Enables adjustment of settings
 
Prius battery block diagram  
 
Block diagrams of original Prius battery (left) and of converted system (right)
 
 
 
 
 
 
 
 
 
© 2006 Hybrids Plus™, inc. All rights reserved. Handcrafted on 8/23/2006 by Davide